
From drawing to extruded profile
When no standard section fits, we make one. Snalco designs and cuts the die in its own tool shop, extrudes the profile on a 1600 UST press, and finishes and cuts it to your needs. Customers include window makers, machine builders, EV and electronics firms, and fabricators across India. Overseas buyers ask for the same service as custom aluminum extrusion.
| Quick answer Share a drawing with dimensions, alloy and quantity. We confirm feasibility, quote the die and the metal, and send trial samples for your approval before production. |
The process step by step
| Step | What happens |
| 1. Drawing review | We check wall thickness, symmetry, tongue ratios and tolerance for extrudability |
| 2. Die design and cutting | Tool shop designs and makes the die |
| 3. Trial run | Sample lengths are extruded and aged |
| 4. Approval | You check fit and finish; the die is corrected if needed |
| 5. Production | Full order is pressed, finished, cut and packed |
| 6. Dispatch | Delivered to your site or port |
Design tips that save cost
- Keep wall thickness as even as the part allows.
- Round the corners; sharp inside corners slow the press and wear dies.
- Avoid very thin, deep slots; they are costly to hold open.
- Add screw ports and snap-fit features into the extrusion instead of adding parts later.
- Tell us the finish at the start, as anodising affects size and tolerance.
| Item | What Snalco can supply |
| Alloys | 6063 T5/T6 (general sections), 6061 T4/T6 and 6082 T5/T6 (higher strength), 6005, 6060, 6463; 1XXX series on request |
| Standards | GB 5237-2008, JIS H, AAMA, BS, EN |
| Finishes | Mill finish, anodised (anodized), powder coating, wood grain, electrophoresis, PVDF paint, sand blasting, polishing |
| Further processing | Cutting to length, drilling, punching, bending, welding, machining, fabrication of finished parts |
Sectors we make custom profiles for
- Architecture, windows and curtain walls
- Electronics and LED heat sinks
- Solar frames and mounting
- Textile and general machinery
- Transport and bus bodies
- Furniture, kitchen and hardware
- Medical equipment and clean rooms
Why Snalco
- An in-house tool shop, so new dies and die corrections do not wait on an outside vendor.
- Own extrusion plant at Kosamba, Surat, built around a 1600 UST four-column hydraulic press that handles 6 inch and 7 inch billets.
- Billets are cast in-house on an imported Hot Top casting table, so alloy chemistry is controlled from the melt and not bought in blind.
- A working quality lab: spectrometer for chemistry, UTS machine, Rockwell and Brinell hardness testers, conductivity meter, metallurgical microscope and a profile projector for dimensions.
| Send your drawing • Send the size, alloy, finish and quantity through the contact form, or share a drawing. The Snalco team replies with availability, lead time and a price for your quantity. • Factory: Block No. 604/2, Kosamba, Surat, Gujarat, India. |
Customized Aluminium Extrusion Profiles
SNALCO is a leading Aluminium Extrusion Manufacturer in India. Established in 2019 by industry experts with over 25 years of experience in aluminium manufacturing, SNALCO has quickly risen to prominence in the aluminium extrusion industry in India. Our mission is to provide superior-quality aluminium products to various industries, leveraging cutting-edge technology and expertise.
We are committed to delivering exceptional customer satisfaction through our steadfast dedication to quality, sustainability, and innovation. As a trusted aluminium extrusion manufacturer, we are passionate about exceeding client expectations and setting new benchmarks in the industry. Our vision includes creating value for its customers, vitalizing its brand, delivering premium metals, and establishing lawful ethical business practices.
Our infrastructure includes a 1600 UST four-column imported hydraulically operated microprocessor controlled extrusion press, highly energy efficient alloying & melting Furnaces along with an Imported Hot Top Casting Table, and a state-of-the-art facility for our manpower.
Our product range caters to various sectors including Industrial, Architecture, and Interior Profile.
List of Customized Aluminium Extrusion Profiles offered by Snalco















Frequently asked questions
What do I need to send for a custom extrusion quote?
A drawing or sketch with dimensions, the alloy and temper if known, finish, yearly quantity and delivery location.
How long does die making take?
Die development is typically quoted in about 15 to 25 days after drawing approval and payment. Confirm timing for your section.
Do I own the die?
Die ownership and storage terms are agreed when the order is placed. Ask the team for the policy.
Can you match a profile I already use?
Yes. Send a sample or drawing and we check whether a die can be made to match.
Can bespoke aluminium profiles be anodised?
Yes. We offer anodised, powder coated, PVDF, wood grain and other finishes.
Is there a minimum order for custom aluminum profiles?
Minimums depend on the profile weight per metre and press practice. Share the section and volume for a clear answer.
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SNALCO: Shaping the Future, One Extrusion at a Time